2005 Ford E-350

The contact owned a 2005 Ford E-350. The contact stated while driving approximately 45 MPH he smelled a burning odor and saw that the vehicle was trailing a large white cloud. The contact stated no warning light was illuminated. The contact pulled over and as soon as he exited the vehicle it had become engulfed in flames. The contact stated that the flames came from under the rear of the vehicle. The vehicle burned, the contact stated the fire department was not able to locate his vehicle and later the police had called him and left a voice message advising him that the vehicle had been towed to an impound lot. The manufacturer had not been informed of the failure. The contact had researched online and related the failure to NHTSA Campaign Number: 11E047000 (Fuel System, Gasoline). The failure mileage was approximately 145,000.

ONLY 87000 MILES AND THE FUEL TANK IS SHEDDING SILVER PAINT FLAKES, INTO THE FUEL SYSTEM.. HAVE NOW REPLACED ALL THE FILTERS TWICE, PUMP ONCE.. AND THE TANK PRE FILTER HAS TO BE CLOGGED AS NO FUEL WILL EVEN COME OUT.. HAD BEEN A VERY GOOD TRUCK, BUT THIS ENGINEERING CAUSES THE VAN TO JUST DIE!! ON THE ROAD. THIS IS APPARENTLY A COMMON PROBLEM AND ONE THAT FORD AND THEIR ENGINEERS ARE NOT BEING RESPONSIBLE FOR.. REALLY... PAINT INSIDE AT FUEL TANK? WTF ARE THEY THINKING...

TL* THE CONTACT OWNS A 2005 FORD E-350. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL INJECTION CONTROL MODULE FAILED. THE CONTACT REPLACED THE CONTROL MODULE, BUT THE FAILURE CONTINUED. UPON INSPECTION, THE CONTACT DETERMINED THAT THE FUEL INJECTION CONTROL MODULE WIRE HARNESS FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE FAILURE MILEAGE WAS 90,000.

TL* THE CONTACT OWNS A 2005 FORD E-350. THE CONTACT STATED THAT THE HEATER BOX FAILED TO CHANGE SETTINGS AFTER THE INITIAL SETTING. THE VEHICLE WAS TAKEN TO A DEALER WHO DIAGNOSED THAT THE HEATER BOX NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 42,900.

TL* THE CONTACT OWNS A 2005 FORD E-350. THE CONTACT STATED THAT THE GEAR SHIFTER FAILED TO SHIFT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 243,000.

WHILE DRIVE ON HIGHWAY,VEHICLE BEGAN TO LOSE POWER WHEN I ENCOUNTERED A HILL. IT BOGGED DOWN AND STRUGGLED TO MAKE IT TO TOP OF HILL AND LOST SPEED DOWN TO 30 MPH OR LESS AND THEN DIED. IT WOULD NOT START RIGHT AWAY, BUT AFTER LETTING IT SIT FOR 15 MINUTES, IT STARTED AND HAD REGAINED POWER AND I DROVE IT TILL I GOT TO THE NEST HILL AND DID THE SAME THING SEVERAL TIMES TILL I MADE IT HOME 3 HOURS LATER FOR A 10 MILE TRIP. I CHECKED ONLINE ON THE VEHICLE FOR FORD OWNERS FORUM AND SAW THAT SEVERAL PEOPLE ENCOUNTERED THIS PROBLEM BEFORE AND DESCRIBED IT AS BOGGING DOWN AND LOSING POWER. SOME ONE SUGGESTED CHANGING THE EGR VALVE WHICH I HAD DONE, AND THE FUEL FILTERS AS WELL AS AIR FILTER. WHEN I REMOVED THE BOTTOM FUEL FILTER UNDER THE VAN, I CAPTURED THE FUEL IN THE FILTER AND LINE AND IT HAD WHAT LOOKED LIKE SILVER PAINT. I KEPT THE SAMPLE AND IT IS SOFT AND PLIABLE. I ASSUMED IT WAS A PROTECTIVE COATING LINING THE FUEL TANK. I DON'T BELIEVE THIS SHOULD BE HAPPENING,BECAUSE IT COULD DO DAMAGE TO THE INJECTORS AND OTHER THINGS. *TR

TL* THE CONTACT OWNS A 2005 FORD E-350. WHILE DRIVING 40 MPH, THE ENGINE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AFTER REPEATED ATTEMPTS. THE FAILURE OCCURRED MULTIPLE TIMES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 45,000.

THIS BUS IS OWNED BY FIRST BAPTIST CHURCH OF GRANT, AL. ABOUT ONE YEAR AGO WE STARTED HAVING TIMES WHEN THE BUS WOULD CRANK BUT NOT START. OUR MECHANIC HAS CHECKED IT FOUR DIFFERENT TLIMES, HOWEVER, EVERY TIME EXCEPT THIS TIME (5TH TIME) IT STARTED WHEN HE WENT TO CHECK IT. THIS TIME WE WERE TAKING OUR SENIORS ON A TRIP, BUT WHEN WE WENT TO CRANK IT, IT CRANKED BUT WOULD NOT START. WE HAD IT TOWED TO WOODY ANDERSON FORD IN HUNTSVILLE, AL. I SPOKE WITH THE TRUCK SERVICE MANAGER TODAY AND HE TOLD ME THE ENGINE WIRING HARNESS WAS BAD. THIS BUS ONLY HAS 30,000 MILES ON IT. IT HAS BEEN AT WOODY ANDERSON FORD 4 DAYS. I KNOW RECALLS ARE BASED ON THE VIN NUMBER PRIMARILY. THIS IS A LIKE NEW BUS AND ALREADY HAD TO REPLACE THE FUEL INJECTORS, TURBO CHARGER, AND A COUPLE OF DIFFERENT SENSORS. ANYONE WITH ANY COMMON SENSE KNOWS THAT IT IS NOT NORMAL FOR AN ENGINE WIRING HARNESS TO GO BAD. FORD MOTOR COMPANY NEEDS TO BE HELD ACCOUNTABLE AND RESPONSIBLE FOR REPLACING AN ENGINE COMPONENT THAT SHOULD LAST AS LONG AS YOU OWN THE VEHICLE. THERE IS A RECALL ON SOME VEHICLES WITH A 6.0L DIESEL ENGINE WITH PROBLEMS LIKE OURS, IT IS RECALL # 05S34. THE FORD DEALERSHIP SAID IT WOULD COST $3000.00 TO REPLACE THE WIRING HARNESS. THIS SHOULD BE A FORD MOTOR COMPANY PROBLEM. THANKS FOR READING AND CONSIDERING MY COMPLAINT. ANY HELP WOULD BE GREATLY APPRECIATED. MY NAME IS STEVE STANFIELD. I AM THE PASTOR. MY EMAIL IS [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

DRIVING UPHILL ON I-70 EASTBOUND BY SILVERTHORNE, CO THE ENGINE SIMPLY QUIT. LIMPED TO SIDE OF HIGHWAY AND TRIED TO RESTART - NOTHING. BATTERIES ARE NEW, ETC JUST NO TURNING OVER OF THE ENGINE. THOUGHTS ARE A BAD FICM, WHICH THERE IS SUPPOSEDLY A RECALL BUT FORD DENIED THAT WHEN I CALLED THIS MORNING. HAD THE VEHICLE TOWED TO A SHOP IN ARVADA, CO FOR DIAGNOSIS AND REPAIRS. SOUNDS LIKE THE EGR SYSTEM IS ABOUT TO GO, THE FICM IS SHOT AND WIRING HARNESS FOR COMPUTER IS GONE - ALL THINGS FORD IS AWARE OF BUT ADAMANTLY REFUSES TO DO ANYTHING ABOUT. THIS LEAVES THE CONSUMER IN THE POSITION TO HAVE TO SPEND THOUSANDS OF $'S TO REPAIR THEIR DESIGN FLAWS. *TR

TL* THE CONTACT OWNS A 2005 FORD E-350. THE CONTACT STATED THAT HE NOTICED FUEL LEAKING FROM THE FUEL TANK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS. THE MECHANIC STATED THE FUEL TANK WOULD HAVE TO BE REPLACED BECAUSE IT WAS CORRODING AND LEAKING FUEL. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 103,000. *TR

TL* THE CONTACT OWNS A 2005 FORD E-350. THE CONTACT WAS DRIVING 40 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE WHERE IT WAS INSPECTED BY AN AUTHORIZED MECHANIC. THE MECHANIC ADVISED THE CONTACT THAT THE FILTER AT THE BOTTOM OF THE ENGINE HAD BECOME CLOGGED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 158,000.

2005 FORD E350. CONSUMER WRITES IN REGARDS TO RECALL NOTICE FOR VEHICLE TIRES. *SMD THE CONSUMER STATED HE RECEIVED A RECALL NOTICE ABOUT B.F. GOODRICH COMMERCIAL T/A TIRES HE PURCHASED SOME TIME AGO. THE CONSUMER WENT TO A TIRE SERVICE CENTER, TO HAVE THE TIRES CHECKED. THE MANAGER INFORMED THE CONSUMER, THAT ONE OF THE FOUR TIRES WERE IN THE RECALL GROUP. THE MANAGER STATED IN ORDER FOR THE RECALL TO BE HONORED, THE CONSUMER HAD TO PURCHASE AT LEAST TWO TIRES. IN ADDITION, HE COULD GET ANOTHER BRAND OF TIRES AND RECEIVE CREDIT FOR THE VALUE OF THE COMMERCIAL T/A TIRES AGAINST THE PURCHASE. THE CONSUMER STATED WHEN HE DROPPED THE VAN OFF, HE ASKED THAT THE USED TIRES BE PLACED IN THE VEHICLE, SO HE COULD VERIFY IF THE TIRES FELL UNDER THE RECALL. THAT DIDN'T HAPPEN. THE CONSUMER STATED THE REPAIR CENTER'S IDEA OF HONORING THE RECALL, WAS TO CHARGE HIM FOR ONE TIRE AT THE NEW COMMERCIAL T/A PRICE. THE MANAGER STATED THE CONSUMER DID NOT GET THE CREDIT FOR THE ONE TIRE, BECAUSE HE WOULD HAVE TO BUY THE EXACT SAME TIRE.

I HAD AN ISSUE WITH THE VEHICLE HAVING A SUDDEN MISS FROM THE ENGINE WHILE ON THE FREEWAY. SATURDAY THE SPARKPLUGS AND ONE COIL PACK WAS REPLACED. THE VEHICLE WAS NEXT DRIVEN ON SUNDAY EVENING WHERE APPROX. 1/2 MILE FROM THE HOME THE VEHICLE SHUT OFF WITHOUT ANY POWER TO THE STEERING AND BRAKES. INSTRUMENTS LIGHTS WERE STILL WORKING BUT DROPPED TO THE OFF POSITION. I OPENED THE HOOD AND SMELLED ELECTRICAL FUMES, NOT BEING ABLE TO SEE WHAT WAS WRONG, I DISCONNECTED THE BATTERY WITH A PAIR OF CHANNELOCKS. THE VEHICLE WAS TOWED HOME AND I BEGAN TO INVESTIGATE THE ISSUE. I FOUND THAT THE PCM/ECM HAD BEEN RENDERED PERMANENTLY NONFUNCTIONAL CAUSING THE VEHICLE SHUT OFF. THE WIRING HAD A 1.5" BY 2" & 3/4" DEEP BURNT/MELTED AREA ON A ROUGHLY 2" ROUND HARNESS. I FURTHER FOUND THAT THE MAIN WIRING HARNESS FROM THE PCM/ECM IN THE FACTORY INSTALLED POSITION HAD BEEN RUBBING FOR SOME TIME ON AN EXHAUST COMPONENT WRAPPED WITH FIBERGLASS. THE PLASTIC WRAPPING AND METAL WRAPPING WAS OBVIOUSLY BREACHED AND EXPOSED THE WIRING TO BE GROUNDED TO THE EXHAUST COMPONENT AND ALSO WAS THE FIBERGLASS ON THE EXHAUST COMPONENT HAD WORN OFF EXPOSING BARE HEATED METAL. THE EXCESSIVE HEAT HELPED TO MELT INTO THE WIRING AND NO FUSES WERE BLOWN. THE PROTECTION HAD BEEN INADEQUATE TO PROVIDE A SAFE OPERATION OF THE VEHICLE. THE ENGINE IS A 5.4L GASOLINE WHICH THE SEALED FUEL SOURCE IS APPROX. 1 FT. AWAY. I THINK ANY OF THE E-SERIES VANS THAT YEAR NEED TO BE INSPECTED BECAUSE OF STALLING AND FIRE ISSUES. I AM A 6'2 230 LB PERSON AND HAD DIFFICULTY SLOWING THE VEHICLE ON A VACANT STREET, STEERING WASN'T AS BAD BUT REQUIRED ADEQUATE FORCE. I DO HAVE PHOTOS OF THE HARNESS AND EXHAUST COMPONENT. THE ECM/PCM IS ROUGHLY $1200.00 AND THE WIRING HARNESS IS AROUND $670.00 BEFORE ANY LABOR OR TECHNICAL COSTS. I WILL INSPECT ALL THE OTHER WIRE LOCATIONS FOR OTHER ISSUES. *TR

TL* THE CONTACT OWNS A 2005 FORD E-350 SD. WHILE DRIVING UPHILL APPROXIMATELY 25 MPH, THERE WAS A SIGNIFICANT REDUCTION IN ENGINE POWER. THE FAILURE WAS CONSTANT. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO ADVISED THAT THE FUEL TANK LINER HAD DETERIORATED. THE TECHNICIAN ALSO INFORMED THE CONTACT THAT THE FUEL TANK, FUEL PUMP AND INJECTORS WOULD NEED TO BE REPLACED. IN ADDITION, THE FUEL FILTERS WOULD REQUIRE REPLACEMENT. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 82,867.

TL* THE CONTACT OWNS A 2005 FORD E350 SUPER DUTY. THE CONTACT STATED THAT HE WOULD HAVE TO WAIT HOURS FOR THE ENGINE TO COOL DOWN BEFORE THE VEHICLE COULD BE STARTED. THE VEHICLE WAS TAKEN TO A DEALER FOR DIAGNOSIS AND THE CONTACT WAS INFORMED THAT THE ENGINE OIL COOLER, INJECTORS AND THE EGR COOLER WOULD ALL NEED TO BE REPLACED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED BUT OFFERED NO ASSISTANCE. THE FAILURE AND CURRENT MILEAGE WAS 79,000. UPDATED 1/7/13 *CN THE CONSUMER STATED THE DEALER REBUILT THE ENGINE, POSSIBLY DUE TO DETERIORATION OF THE FUEL TANK LINER. UPDATED 01/09/13

TL* THE CONTACT OWNS A 2005 FORD E350. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 10 MPH, THE VEHICLE SUDDENLY STALLED. THE CONTACT REPLACED THE BATTERY AND WAS ABLE TO RESTART THE VEHICLE. THE CONTACT ALSO STATED THAT HE HAD TESTED THE BATTERY BEFORE THE VEHICLE STALLED AND IT WAS OPERATING NORMALLY. THE CONTACT STATED THE INTERNAL CONNECTION TO THE POST OF THE BATTERY CAUSED THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 35,000. ...UPDATED 01/25/12 *BF

TL*THE CONTACT OWNS A 2005 FORD E-350. THE CONTACT STATED THAT THE VEHICLE WOULD INTERMITTENTLY STALL WHILE DRIVING AT LOW SPEEDS. THE VEHICLE WAS ALSO EXPERIENCING A LOSS OF POWER AND THE ENGINE WOULD NOT FUNCTION NORMALLY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS TOLD THAT THE FUEL SYSTEM WAS EXPERIENCING DELAMINATION. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 113,386 AND THE CURRENT MILEAGE WAS UNKNOWN.

TL* THE CONTACT OWNS A 2005 FORD E-350 DIESEL. WHILE DRIVING APPROXIMATELY 35 MPH AND EXITING THE HIGHWAY, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO MANEUVER THE VEHICLE AS IT COASTED OFF THE RAMP AND ONTO A SECOND HIGHWAY WHERE THE VEHICLE WAS MANEUVERED TO THE SHOULDER. THE CONTACT WAS ABLE TO RESTART THE VEHICLE YET IT CONTINUED TO STALL REPEATEDLY. THE VEHICLE WAS TOWED TO A LOCAL MECHANIC WHERE THE CONTACT WAS ADVISED THAT THE INJECTION PUMP AND INJECTION CONTROL SENSOR WAS DEFECTIVE AND WOULD NEED TO BE REPLACED. IN ADDITION, THE MECHANIC ADVISED THAT THE HIGH PRESSURE OIL PUMP WAS DAMAGED AND THE HOUSING WHICH WOULD ALSO NEED REPLACING. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE FAILURE MILEAGE WAS 67,294 AND THE CURRENT MILEAGE WAS 67,310.

IN JANUARY 2009, ENGINE BEGAN RUNNING ROUGH. TOOK TO FORD DEALER, AND THEY TESTED FUEL SYSTEM. DIAGNOSED RUST IN FUEL DUE TO FUEL TANK RUSTING AND REPLACED FUEL TANK AND FILTERS. DECEMBER 2010, THE ENGINE BEGAN RUNNING ROUGH AGAIN. TOOK VEHICLE TO NON FORD REPAIR, AND WAS DIAGNOSED THAT FUEL TANK WAS DELAMINATING AND HAD CLOGGED FILTERS, AND INJECTORS. WILL NEED TO REPLACE FUEL TANK, FUEL FILTERS, AND INJECTORS. *TR

2005 FORD E-350. CONSUMER STATES WHILE PULLING INTO A PARKING LOT AND APPLYING THE BRAKES, THE VAN'S BRAKES FAILED TO OPERATE CAUSING A COLLISION *TGW THE CONSUMER STATED THE VACUUM PUMP ATTACHED TO THE ENGINE FAILED. *JB THE CONSUMER STATED THE BRAKE, WAS A MAJOR COMPONENT THAT FAILED AND THERE WAS NO WARNING OF A FAILURE. UPDATE 01/13/14