2006 Toyota Tundra

The vehicle was at the independent mechanic. For a repair and discovered that the bottom frame was rusted. The vehicle was not repaired. The dealer was also notified of the failure; however the vehicle was not diagnosed or repaired. The manufacturer was not notified of the issue. The approximate failure mileage was 330,000.

My frame is rotting, with literal holes in it. I spoke with a dealership and they stated the recall had been fixed in 2015, prior to me owning it. I was told to contact the manufacturer and they said it would be an out of pocket expense. When I research the recall, the affected area of the frame is the same, with no apparent fixes.

The frame has rusted so badly that the sway bar mount disengaged from the frame. Brought it to a Toyota dealership and confirmed that frame recalls were performed on earlier models with the same issue . However my year did not qualify.

The contact’s father owns a 2006 Toyota Tundra equipped with Cooper Tires, Tire Line: Discoverer Rugged Trek, Tire Size: 265/70/R16, DOT Number: (N/A). While the contact’s father was driving at an undisclosed speed, the driver lost control of the vehicle. The contact’s father was able to regain control of the vehicle by releasing the accelerator pedal and allowing the vehicle to decelerate. The driver was able to pull over to the side of the road to inspect the vehicle. The driver became aware that the tread on the driver's side tire had separated, causing a portion of the tire near the seam to detach around the entire tire. The tire was a replacement tire. The driver replaced the tire with the spare. The contact sent an email to American Tire Depot where the tire was purchased. The manufacturer was informed of the failure. The vehicle failure mileage was approximately 194,040, and the tire failure mileage was approximately 17,339.

I own a 2006 Toyota Tundra with severe frame corrosion and rot. The rust has eaten through major portions of the frame, especially around the rear crossmember and leaf spring mounts. It has compromised the vehicle’s safety and structural integrity. Toyota previously offered frame replacements and extended corrosion coverage for similar models (Tacoma, Sequoia, and certain Tundras), but my VIN was denied even though the issue is identical. The corrosion is so severe that it poses a risk of the frame snapping or suspension components detaching while driving. This is a serious safety defect, not just cosmetic rust. The frame can fail without warning, which could lead to loss of control or an accident. Toyota should be required to inspect and address this defect for all affected vehicles. Location of problem: Frame rails, rear crossmember, spare tire area, and control arm mounts. Date problem occurred: 07/09/2025 I’m requesting that NHTSA investigate and require Toyota to include my vehicle in their frame corrosion program or issue a new recall covering affected first-generation Tundras.

Frame rust is so extreme that rear suspension mounts are completely disconnected from frame

The contact owns a 2006 Toyota Tundra. The contact stated that while driving 25 MPH, the brake pedal was depressed to prevent a crash with another vehicle that had pulled in front of the vehicle, but the vehicle failed to respond. The contact was able to veer into another lane safely, and the crash was avoided. The brake warning light was illuminated after the failure. The contact continued driving and was able to slow down by shifting the transmission into a lower gear. The vehicle was taken to an independent mechanic, where it was diagnosed with brake line failure which lead to the brake master cylinder and brake fluid reservoir becoming empty. The brake line was replaced, and the vehicle was repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 277,000.

The contact owns a 2006 Toyota Tundra. The contact stated that upon further inspection, it was noticed that the frame was rusted. In addition, the contact related the failure to an unknown NHTSA Campaign that was performed in the past; however, the failure reoccurred. The local dealer that performed the recall repair was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 200,000.

The lower ball joint broke causing the upper ball joint to break and damage the strut rocked pion and the brake line. I contacted Toyota and they said it was fixed from a former recall

The frame on my 2006 Toyota Tundra SR5 has severe corrosion and multiple areas of rust perforation despite being treated under Toyota’s Limited Service Campaign D0D in 2015. During that campaign, the dealer removed the bed, documented active rust on the frame, cleaned it, and applied Corrosion-Resistant Compound (CRC) to key areas as the preventative remedy. As documented in multiple repairs the corrosion was already advancing at the time the CRC was applied, the steering shaft boot was replaced the same day as the compound was put on at 93,822 miles, several other critical safety failure shortly after; the brake pivots seized at 94900, Rotors rust pitted at 99537, bumper had perforations at 109407, 1 brake line from master cylinder and 1 brake line from ABS actuator leaking near the junction block on L/S of the frame at 113422, 52 days later the shift cable was broken at 114904. The current perforation and delamination indicate that the D0D remedy failed to prevent structural degradation as intended. The vehicle is available for inspection upon request. The vehicle’s structural integrity is severely compromised, creating a risk of frame failure while driving. This puts my safety and the safety of others at risk due to potential loss of control or component separation. The problem has not yet been inspected by the dealer in its current condition but has been escalated to Toyota Corporate. I have attached the communications with them. The truck has been fully serviced through Toyota since new, with the last documented service in January 2021. There were no warning lamps or dashboard messages prior to the failure. Visible rust first appeared prior to the D0D treatment and has now progressed to full perforation. The vehicle is currently unsafe to drive.

The contact owns a 2006 Toyota Tundra. The contact stated that while depressing the brake pedal, the steering wheel vibrated abnormally, and the steering wheel was difficult to hold steady. The contact stated that extra effort was needed to secure the steering wheel while depressing the brake pedal to stop the vehicle. The contact stated that the TPMS was providing erroneous operating information and alerts. The contact inspected the vehicle and became aware that the cross member near the steering rack had a fractured in the frame. The vehicle was taken to a Toyota Collision Center, where a mechanic determined that the entire sub frame needed to be replaced. The vehicle was not repaired. The manufacturer was informed of the failure and referred the contact to the Toyota Collision Center for assistance. The manufacturer opened a case for the failure. The failure mileage was approximately 148,857.

I have a 2006 Tundra with 120k miles and I was told it wasn't one that was effected by the recall. However I'm have frame rot issues and just had to spend thousands of dollars to make it safe. This is the second time I've had to repair the frame in the 4/5 years I've owned it.

The contact owns a 2006 Toyota Tundra. The contact stated upon taking the vehicle to an independent mechanic for a routine brake line repair, the contact was informed that the sub frame was severely corroded. The mechanic informed the contact that the frame could collapse if the contact continued driving the vehicle. Additionally, the contact stated that while driving at an undisclosed speed and depressing the brake pedal, the vehicle hesitated to respond. There was no warning light illuminated. The vehicle was not repaired. No further information was available. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline for assistance. The failure mileage was approximately 35,000.

My 2006 tundra has major rust on the frame to the point it isn't safe to drive anymore. I have reached out to Toyota and my local dealer and have received the same answer from both saying its not something that Toyota will cover, despite the fact that there was a national safety recall that started in 2016 for rust related issues.

The frame/chassis of my truck has sections that are completely rusted out. For instance, the part of the chassis that is responsible for holding the fuel tank in place is rotting away. I know there was a service campaign to have these trucks coated with some preventive coating but that is as effective as the original coating. The truck needs a new frame due to rust.

The truck as a whole is in immaculate condition with absolutely no other issues other than the frame is completely rotting away. Holes on multiple pieces of the frame well above the six of a quarter.

June 14-15, 24 I was driving down the road when all of a sudden it felt like I hit something hard with the passenger front side of my truck. I knew there was nothing anywhere in the road other than potholes, so I was very shocked and worried of what it was. The truck jerked hard and slammed my head into the driver side window post almost knocking me out. It took all I had to keep from wrecking and hitting someone head on. Upon inspection, I saw that the frame had completely rusted through on the passenger side. I had a mechanic, body shop and several very experienced people look at it and have spoken with my insurance company and sent photos, but all are saying this is a serious life threatening Toyota issue where there were recalls and class action suits and they should be held accountable because they know there is a problem. Carfax didn’t show any issues and there were no apparent issues that stood out when I purchased the truck in Oct 2023. I still owe a lot on it and can’t drive it due to this issue. My mom spoke with a lady at Toyota who agreed that this never should’ve happened and that they would work with us to remedy the problem. Then she was transferred to another dept and then another dept and eventually told that Toyota has no open campaigns, the vehicle is out of warranty due to age and miles. No pictures were asked for even though they were offered as this is a serious safety problem that they know about. I was unaware at the time of purchase of this serous problem, but now that I’ve done a lot of research, I see that many have had similar incidents and luckily lived to write about it. Will the next one be so lucky? All I want is for Toyota to repair the vehicle. Toyota did tell my mom that a recall in 2016 had a rust plate/guard placed on the truck. It failed to work! Toyota needs to be held accountable for the many who are still having these issues. They are a large co.whi can afford to assist us who are struggling due to their sorry products.

On April 6, 2024 I was driving my 2006 Toyota Tundra when the brakes gave out and the vehicle went through the back wall of my garage. The brake fluid spilled onto the street and onto my driveway. There are 3 witnesses to this including a police officer. I am lucky that I was not a highway when this happened. I had the Tundra towed to a repair garage and they put it on a hoist. Two mechanics showed me the underside which is completely rusted , including some holes. They told me I would have continuous problems because of the rust. They also said that Toyota may have had a recall for my vehicle. I did the research and found that to be accurate. The recall includes millions Toyotas, including my Toyota Tundra, built between 2004 and 2008. So mine is eligible. However, Toyota did not contact me about the recall. Toyota did contact me about another recall involving the air bags. Toyota sent me a letter about the air bags. I still have the letter and I can send a copy if you wish. So, they have my name, address, and they know that I own the Tundra. But they did not contact me about the frame rust. Had they done so, I would have acted immediately. I purchased the vehicle in 2012, so it was a used vehicle. So, Toyota, obviously has had plenty of time to notify me, but they did not. I called Toyota and gave the person I talked to the VIN. She looked it up and told me there is " no service history of rust frame repair" for my Tundra" on their system. Toyota needs to rectify this. I expect that Toyota will pay for the rust frame damage, as they have for millions of other Toyotas, and for other damage to my vehicle, and other costs including towing costs, taxi service, the insurance deductible that I must pay for damage to my garage, two new front tires and other costs as they become known. This is only fair.

Lower ball joint broke Lower control arm collapse causing the to come off

Major Frame rust issues through out,front and rear. Mechanics afraid to do wheel alignment.